Zhengzhou Halnn Superhard Materials Co., Ltd
Zhengzhou Halnn Superhard Materials Co., Ltd
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Hard Turning Hardened Steel Wind Power Bearings with Halnn Manufacture CBN Inserts
1. Halnn Tools Hard Turning Hardened Steel Wind Power Bearings with Halnn Manufacture CBN Inserts
After the heat treatment of large bearings, the remaining amount is large, and the solid polycrystalline CBN tool can improve the production efficiency. The BN-S20 grade is a CBN material that is widely used at present. BN-S20 grade belongs to the solid polycrystalline CBN cutter, the hardness reaches between HRC95-HRC100, and contains ceramic bond to ensure higher chemical resistance at high temperature and better wear resistance.
For example, the inner and outer rings of wind power bearings are processed: the production efficiency is 4 times that of the grinding process, but the material consumables are only 1/5 of the grinding; Halnn Tools tools are durable and more affordable.
2.Detailed Data of CBN Cutting Tool
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| Type | Dimension | Standard Chamfer | Grades | Corresponding tool holder | ||||||
| L(mm) | φI.C(mm) | S(mm) | r(mm) | BN-S10 | BN-S20 | BN-S200 | BN-S300 | |||
| RNMN060400 | 6.35 | 4.76 | S01020 S01025 S02020 S02030 S05020 S10020 | ◎ | ◎ | ◎ | ◎ | CRGNR/L CRDNN | ||
| RNMN090300 | 9.525 | 3.18 | ◎ | ● | ● | ● | ||||
| RNMN090400 | 9.525 | 4.76 | ● | ● | ● | ● | ||||
| RNMN090700 | 9.525 | 7.94 | ● | ● | ● | ● | ||||
| RNMN120400 | 12.7 | 4.76 | ● | ● | ● | ● | ||||
| RNMN120600 | 12.7 | 6.35 | ● | ● | ● | ● | ||||
| RNMN120700 | 12.7 | 7.94 | ● | ● | ● | ● | ||||
| RNMN150700 | 15.875 | 7.94 | ● | ● | ||||||
| RNMN200800 | 20 | 8 | ● | ● | ||||||
| RNMN201000 | 20 | 10 | ● | ● | ||||||
| RNMN251000 | 25.4 | 10 | ● | ● | ||||||
| RNMN251200 | 25.4 | 12 | ● | ● | ||||||
3. CBN Cutting Tool Characteristics
| CBN Grade | CBN Content(%) | Binder | Granularity(μm) | Hardness(HV) |
| BN-S20 | 76 | TIN | 4 - 6 | 2900-3100 |
| BN-H21 | 60 | AL,TINC | 1 - 2 | 2600-2800 |
| BN-H11 | 70 | TIN | 2 - 4 | 2800-3000 |
| BN-H20 | 80 | TIC | 2 - 4 | 3100-3300 |
| BN-H05 | 45 | TIN | ≤1 | 2700-2800 |
| BN-S200 | 60 | TIN | 2 - 4 | 2800-3000 |
4.Pictures of Halnn Tools CBN Cutting Tool
5.Application Case of CBN Cutting Tool Machining Bearing
Hard Turning Hardened Steel Wind Power Bearings with Halnn Manufacture CBN Inserts
| Machining Site: Wind Power Bearings Materials: 42CrMo4 Hardness: HRC53 Insert Model: BN-S200 RNMN120400 Cutting Data: Vc = 110m/min, Fr=0.45mm/r, ap=0.5mm Processing Type: Dry Cutting | |||
| Compared with the ceramic cutters | |||
| Insert Materials | Cutting Speed (m/min) | Tool Life | Roughness |
| Halnn BN-S200 | 110 | 8 | Ra0.8 |
| Ceramic Cutters | 90 | 1 | Ra1.6 |
6.FAQ
Q. How can we be your agent in our country?
A. Please inform us your detailed company, we will discuss and propose helpful suggestion for you, and to find the best solution for you.
Q. Do you offer free samples?
A. Normally we do not offer free samples, but we guaranty our product’s quality.
Q. Is there cheap shipping cost to import to our country?
A. For small order, Express will be the best, And for bulk order, sea ship way is best but take longer time. For urgent orders, we suggest via air to airport or by Express send to your door.
Q. When you can reply to me when I send you an Inquiry?
A. We promise to reply within 24 hours(not including holidays) on receipt of your inquiry.