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CBN Cutting Conditions of Standard CBN Inserts Machining Sprayed HSS rolls
1. Halnn Tools CBN Cutting Conditions of Standard CBN Inserts Machining Sprayed HSS rolls
Due to the good performance requirements of high-speed steel rolls, the hardness is up to HRC63, which has become a hot-rolling material with rapid development and wide application prospects. At the same time, the requirements for cutting tools are also high. Tool materials for processing high speed steel rolls must have high hardness, wear resistance, heat resistance and impact toughness. Carbide tools and ceramic tools are not recommended.CBN tool is the best choice for processing high speed steel rolls and BN-S20 material is a widely used CBN tool material for processing high speed steel rolls.
2.CBN ToolS Characteristics
Insert Grade | Machining Hardness | Machining Area | Machining Type | Cutting Speed Vc(m/min) | Depth of Cut ap(mm) |
BN-K1 | HRC35~68 | Continuous | Roughing | 35~120 | 1~10 |
Continuous | Finishing | 60~180 | ≤1 | ||
BN-S20 | HRC45~68 | Continuous/Heavy Interrupted turning | Roughing | 50~200 | 1~10 |
Finishing | 60~250 | ≤1 | |||
BN-S30 | ≤HRC35 | Continuous Turning | Roughing | 200~700 | 0.5~10 |
Finishing | 300~1500 | ≤1 | |||
BN-S300 | ≤HRC35 | Continuous Turning | Semi-finishing | 80~150 | 0.5~10 |
Finishing | 300~1500 | ≤1 | |||
BN-S200 | HRC45~68 | Continuous Turning | Semi-finishing | 50~200 | 1~10 |
Finishing | 60~250 | ≤1 | |||
BNK30 | ≤HRC35 | Continuous Turning/Semi-interrupted turning | Roughing | 200~700 | 0.5~10 |
Finshing | 300~1500 | ≤1 |
3.Detailed Data of RCMX CBN inserts
| |||||||||||
Type | Dimension | Standard Chamfer | Grades | ||||||||
L(mm) | φI.C(mm) | S(mm) | b(mm) | S01020 S02020 S03020 S05020 S10020 S20020 | BN-K1 | BN-S20 | BN-S200 | BN-S300 | BN-S10 | ||
RCMX090700V |
| 9.525 | 7.94 | 1 | ● | ● | ◎ | ● | ● | ||
RCMX120700V |
| 12.7 | 7.94 | 2 | ● | ● | ◎ | ● | ● |
4.Application Case
5.FAQ
Q1. How long is your delivery time?
A: Generally it is 7 -12 days.
Q2. If we need technical support, can you offer us?
A2. Yes, we have an experienced team, offering our customers additional benefits with specific advice, by our product manager ,staff, engineers and technicians.