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BN - H21 CNMA PCBN indexable Insert Heavy Interrupt Cutting 42CrMo4 Bearing CBN Insert better wear resistance
1. Halnn Tools BN - H21 CNMA PCBN indexable Insert Heavy Interrupt Cutting 42CrMo4 Bearing CBN Insert better wear resistance
Bearing is the key basic component of machinery manufacturing industry and the core component of wind power generator. Due to the harsh environment and inconvenient installation and maintenance, the requirements for the quality and service life of the wind power bearing parts are more stringent.
At the beginning of the wind power bearing, since the hardness of the bearings is subjected to heat treatment after the rough machining, the hardness is high and difficult to be processed, and the grinding is commonly used as the final process step, but with the development of modern cutter industry, the tool material can be turned on the ground for grinding, and the boron nitride blade is developed. Instead of grinding processing, not only improve the processing efficiency, but also reduce the processing cost.
2.Detailed Data of CBN Cutting Tool
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Type | Dimension | Standard Chamfer | Grades | ||||||
L(mm) | φI.C(mm) | S(mm) | φd(mm) | r(mm) | BN-H05 | BN-H10 | BN-H21 | ||
CNGA120404-4S | 12.9 | 12.7 | 4.76 | 5.16 | 0.4 | S01015 S01020 S01025 S02020 S02025 | ◎ | ◎ | ◎ |
CNGA120408-4S | 12.9 | 12.7 | 4.76 | 5.16 | 0.8 | ◎ | ◎ | ◎ | |
CNGA120412-4S | 12.9 | 12.7 | 4.76 | 5.16 | 1.2 | ◎ | ◎ | ◎ | |
CNGA120416-4S | 12.9 | 12.7 | 4.76 | 5.16 | 1.6 | ◎ | ◎ | ◎ |
3.Pictures of Halnn Tools PCBN indexable Insert
4.Application Case of PCBN indexable Insert Machining Bearing
BN - H21 CNMA PCBN indexable Insert Heavy Interrupt Cutting 42CrMo4 Bearing CBN Insert better wear resistance
Machining Site: Heavy Interrupt Cutting 42CrMo4 Bearing
Materials: 42CrMo4
Hardness: HRC62
Insert Model: BN-H21 CNGA120404-4S
Cutting Data: Vc=60-250m/min, Fr=0.05-0.35mm/r, ap≤1mm
Processing Type: Dry Cutting
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Compared with the Other company | |||
Insert Materials | Inserts model | Roughness | Single piece cost |
Halnn BN-H21 | CNGA120404-4S | Ra1.6 | 55% lower |
Other company | CNGA120404-4S | Ra1.6 | ----- |
5.CBN Cutting Conditions
CBN Grade | Binder | CBN Content(%) | Granularity(μm) | Hardness(HV) |
BN-S20 | TIN | 76 | 4 - 6 | 2900-3100 |
BN-S200 | TIN | 60 | 2 - 4 | 2800-3000 |
BN-H11 | TIN | 70 | 2 - 4 | 2800-3000 |
BN-H20 | TIC | 80 | 2 - 4 | 3100-3300 |
BN-H05 | TIN | 45 | ≤1 | 2700-2800 |
BN-H10 | TIN | 50 | ≤1 | 2700-2800 |
BN-H21 | AL,TINC | 60 | 1 - 2 | 2600-2800 |
6.FAQ
Q1. How is your quality?
A1. We have a very seriously control system. We guarantee the high performance of our products
Q2.What is the Warranty for your products?
A2. For one year from the date of purchase, If any problem on our side, we will make prompt response, and take the shipping cost and send replacement.